Shimpo 921A Bedienungsanleitung

iiContents1 INTRODUCTION ... 1.12 SETUP AND INTERCONNECTION ...

TRICOR Systems Inc.1.9Figure 1.5 25 Pin M/ 9-Pin Female Serial CablePN 905-390-102Figure 1.6 Two-Clip Generic Nest AssyPN 921-140-101Figure 1.7 Fou

TRICOR Systems Inc.2.1110-120V 220-240VSECTION 2SETUP AND INTERCONNECTION2.1 HARDWAREThe power entry module (C-Figure 1.1)must be set for the

TRICOR Systems Inc.2.2Figure 2.1 921A DF Test Station InterconnectPRECISION DRIVEMECHANISMGENERIC NESTPN 921-140-(OR USER NEST)MODEL 921ADF TEST STAT

TRICOR Systems Inc.2.32.4 PRECISION DRIVE MECHANISM SETUP/CONNECTIONA suitable test fixture or vice should be used to hold the device for test. Thed

TRICOR Systems Inc.2.42.5 ELECTRICAL RESISTANCE CONNECTION (OPTIONAL)The 5-foot 15-pin Subminiature "D" Male/Female connector cable supplie

TRICOR Systems Inc.2.5Table 2-1J2 Connector WiringPIN SIGNAL1 INSTALL2 CH1 SENSE +3 CH1 SENSE -45678 CH1 SRC+9 CHASSIS GROUND1011121314 SIGNAL GND15 C

TRICOR Systems Inc.2.6WARNINGCare must be taken whenever handling the forcetransducer. These transducers are easily dam-aged. The 2.0 kg, 3.6 kg and

TRICOR Systems Inc.2.7CAUTIONIf users design their own tips, the mass and lengthmust be kept at a minimum (comparable to thelarge tip supplied) or per

TRICOR Systems Inc.2.8WARNINGDO NOT TOUCH THE TRANSDUCER TIP DUR-ING HANDLING OR INSTALLATION/REMOVALOR PERMANENT DAMAGE MAY RESULT.Use proper ESD Han

TRICOR Systems Inc.2.9The remaining two tie down areas are not critical for performance. The cableshould be tied down to these as shown in Figure 2.9

TRICOR Systems Inc.1.1SECTION 1INTRODUCTIONThe Model 921A Displacement - Force (DF) Test Station operation is similarto the highly acclaimed Models 95

TRICOR Systems Inc.2.10Figure 2.5 Figure 2.6Figure 2.7 Figure 2.8Figure 2.9Screws (5)Screws (2)Screws (4)Tie downsScrews (2)Tie downs2-204-152-204-162

TRICOR Systems Inc.3.1SECTION 3CONFIGURATIONWARNINGSet up unit for facility power (115 or 220 Vac) priorto connecting to facility power.After the 921A

TRICOR Systems Inc.4.1SECTION 4OPERATIONAfter the 921A has been configured, it is ready for operation. Turn on the921A and allow it to perform its se

TRICOR Systems Inc.4.2If the configuration uses resistance, then the Generic Nest Assembly (orequivalent) must be connected to the DF for calibration.

TRICOR Systems Inc.4.3This message indicates that a calibration cycle has been initiated. If anoperator accidentally pressed the MODE switch, he/she

TRICOR Systems Inc.5.1SECTION 5SERVICE & ADJUSTMENTS5.1 SERVICE MODEWARNINGThe Service Mode operates the moving platform atsome service mode step

TRICOR Systems Inc.5.25.1.2 Resistance Offset (Resistance Option Only)This step allows adjusting the resistance offset electronics and verifying thei

TRICOR Systems Inc.5.3If the operator wants to proceed to the next service mode step, press TEST/READY, as required.5.1.6 Displacement VerificationTh

TRICOR Systems Inc.6.1SECTION 6TROUBLESHOOTINGUser troubleshooting of the 921A is limited to replacing fuses. Beforereturning the unit to TRICOR for

TRICOR Systems Inc.6.2Remove the back panel (Refer to Appendix C Warnings andStep 1) prior to removing panel. Check the 4-A fuse (seeFigure 5.1) on

TRICOR Systems Inc.1.2 * Other ranges available. † Related to free position.TABLE 1-1MODEL 921A DISPLACEMENT - FORCE TEST STATIONSPECIFICATIONSPo

A.1TRICOR Systems Inc.APPENDIX ARESTRICTIONS AND WARNING / PROBLEM / FAILUREMESSAGE DESCRIPTIONSMax Force RestrictionMax Force parameter will establis

A.2TRICOR Systems Inc.DISPLAY MESSAGE DESCRIPTIONFORCE SENSOR/S ELECTION MISMATCH!!! The current configuration requires a Force Transducer on the 921A

A.3TRICOR Systems Inc.DISPLAY MESSAGE DESCRIPTIONSWITCH OFFSET CAL FAILURE.Power Down or Press Test to Retry CAL.Resistance channel offset calibration

B.1TRICOR Systems Inc.APPENDIX BForce Transducer CCA CalibrationTest Tool Required: Force Calibration Fixture PN 905-810WARNINGService is to be perfo

B.2TRICOR Systems Inc.Step 5 There are two types of force transducer CCAs which areillustrated in Figures B.5a and B.5b. Examine your unit's for

B.3TRICOR Systems Inc.Step 8 Press the TEST/READY switch once. When the platformmechanism stops moving power down the unit. Repeat steps 4through 8

B.4TRICOR Systems Inc.Figure B.1 Drive Mechanism Assembly Cover RemovalScrews (12)2-204-21

B.5TRICOR Systems Inc.Figure B.2 L Bracket/Gauge2-204-222-204-24

B.6TRICOR Systems Inc.Figure B.3 Force Gauge with Tip2-204-23

B.7TRICOR Systems Inc.Figure B.4 Center Gauge to Transducer Tip2-204-25

TRICOR Systems Inc.1.3The test sequence is initiated by pressing the TEST switch or externally by thePC. During the test sequence, sensor data is log

B.8TRICOR Systems Inc.Figure B.5a Resistance Pot LocationsForce Transducer CCA Type 1GAIN 1GAIN 2OFFSETFigure B.5b Resistance Pot LocationsForce Tran

C.1TRICOR Systems Inc.APPENDIX CResistance Adjustment/Verification(Resistance Option Only)Test Tool Required: Resistance Verification Fixture PN 921-8

C.2TRICOR Systems Inc.WARNINGThe Service Mode operates the moving platformat some service mode steps. Never operate theunit without the platform prop

C.3TRICOR Systems Inc.Figure C.1 921A Rear PanelPress TEST/READY again - The platform returns to the homeposition. The resistance OffsetAdjustment M

C.4TRICOR Systems Inc.Figure C.2 Resistance CCA Offset Pot LocationOFFSET POTR212-204-27

C.5TRICOR Systems Inc.Resistance Type Acceptable Range4 5, 10 mA Channel Offset 0.010 to 0.0304 5, 25 mA Channel Offset 0.004 to 0.01216 k5, .25 mA Ch

C.6TRICOR Systems Inc.Table C.2 4 5, 10 mA or 25 mA Resistance Option using ResistanceFixture PN 921-811-09Resistance Switch Position Displayed Value

C.7TRICOR Systems Inc.Table C.5 4 V, 4.99k Pullup Resistance Option using ResistanceFixture PN 921-811-02Resistance Switch Position Displayed Value (V

D.1TRICOR Systems Inc.APPENDIX DDisplacement Verification ProcedureTest Tool Required: Force/Displacement Gauge Fixture PN 905-378Displacement Gauge:

D.2TRICOR Systems Inc.Step 2 Connect the Drive Mechanism to the rear panel connector persection 2 of the 921A User's Manual. Connect the ac powe

TRICOR Systems Inc.1.4Figure 1.1 921A Controls and IndicatorsBACK PANELCABDF GHIFRONT PANELJKE2-204-32-204-4

D.3TRICOR Systems Inc.(approximately 1/16-inch) when contacting the Force TransducerAssembly (adjust the height of the drive mechanism, asnecessary) a

D.4TRICOR Systems Inc.Step 6 With the Displacement Verification Mode message displayed onthe unit, turn on and zero the fixture gauge. Be sure the fi

D.5TRICOR Systems Inc.Table D-1Displacement Verification TableApproximate Unit Measurement MitutoyoDisplacement Measurement0.00000.01250.02500.05000.0

TRICOR Systems Inc.1.5TABLE 1-2CONTROLS AND INDICATORS(Refer to Figure 1.1)A - Back Panel Connector J1 — the serial communication channelconnector us

TRICOR Systems Inc.1.6TABLE 1-2CONTROLS AND INDICATORS (Cont.) E - Back Panel Resistance Connector J2 (optional) — the electricalresistance connec

TRICOR Systems Inc.1.7TABLE 1-6CONTROLS AND INDICATORS (Cont.)J - POWER Indicator — illuminates green when the 921A is turned onwith power applied.K

TRICOR Systems Inc.1.8Figure 1.2 Resistance Cable 15-Pin M/F Sub D (Optional)PN 921-112Figure 1.3 Precision Drive Mechanism Showing Corrugated Cable